Plant Development for Plastics Processing

The dedicated team of engineers and technicians at Kloos Systems specializes in creating tailor-made solutions for plant development in plastics processing. These solutions are designed to meet the specific requirements and needs of clients, ensuring optimal performance and efficiency.

Here are some key areas where Kloos Systems develops customized solutions for plastics processing:

Extrusion Technology: Development of extrusion systems for producing plastic films, profiles, pipes, and other products through controlled processing of plastic materials.

Injection Molding Technology: Design and realization of injection molding machines and systems for manufacturing plastic components and parts in various sizes and shapes.

Thermoforming Technology: Design and implementation of thermoforming systems for producing plastic packaging, containers, trays, and other molded parts.

Recycling Technology: Development of systems for reprocessing and handling plastic waste and materials to produce recycled plastic products.

Film and Coating Technology: Design of systems for producing coated films and plastic coatings for various applications, such as packaging, film lamination, and composite products.

The team at Kloos Systems brings extensive experience and expertise in plastics processing, helping clients optimize their production processes, enhance product quality, and improve the efficiency of their systems. With a holistic approach from concept to implementation, Kloos Systems delivers innovative solutions tailored to the unique demands and expectations of their clients.

Coating systems for RTP/TCP and tube tapeing systems

The finishing systems for RTP (Reinforced Thermoplastic Pipes) and TCP (Thermoplastic Composite Pipes) developed by Kloos Systems play a crucial role in the production of high-quality reinforced thermoplastic pipes used in the oil and gas, water, and district heating sectors. These pipes are highly sought after for demanding applications across various industries due to their exceptional strength, durability, and performance.

Oil and Gas Industry: In the oil and gas sector, reinforced thermoplastic pipes are widely used for transporting oil, gas, and other fluids in flowlines, production lines, transportation pipelines, and offshore production.

These pipes must withstand extreme conditions such as high pressure, temperature fluctuations, corrosion, and mechanical stress. The superior strength and reliability of pipes manufactured using Kloos Systems‘ technology are critical for these demanding applications.
Water and District Heating:
In water and district heating systems, reinforced thermoplastic pipes are employed for the transport of potable water, wastewater, cooling water, and district heating.

The pipes need to exhibit high chemical resistance, pressure tolerance, and thermal insulation to meet the specific demands of water and district heating infrastructure. The high-quality pipes from Kloos Systems are ideally suited for these requirements.
Benefits of Using RTP/TCP with Kloos Systems‘ Technology:
By utilizing reinforced thermoplastic pipes manufactured with Kloos Systems‘ finishing systems, companies in the oil and gas, as well as water and district heating industries, can:

• Reduce operating costs by minimizing maintenance and replacement needs.
• Extend infrastructure lifespan through the use of durable, robust materials.
• Lower environmental impact by promoting sustainability and energy efficiency.

The strong and long-lasting pipes provide a reliable solution for the rigorous demands of these markets, contributing to enhanced safety and operational efficiency of critical infrastructure.

Automation and Industry 4.0

As a pioneer in automation and Industry 4.0 within the plastics processing sector, Kloos Systems offers innovative solutions aimed at enhancing the efficiency and productivity of its clients‘ manufacturing facilities. By integrating cutting-edge technologies and Industry 4.0 concepts, production processes are optimized, and competitiveness is strengthened. Here’s how Kloos Systems contributes:

Automation of Production Processes
Kloos Systems designs and implements automated systems to control and monitor various production processes in plastics processing. This includes automated control of machinery, material flow, and quality inspections.

Connectivity and Data Analytics
By connecting machines and systems and capturing real-time production data, Kloos Systems helps clients make informed decisions and continuously optimize their processes.

Predictive Maintenance
Using data analytics and machine learning, potential failures and maintenance needs can be identified early. This minimizes unplanned downtimes and enhances equipment availability.

Flexibility and Adaptability
Industry 4.0 solutions from Kloos Systems enable clients to adapt their manufacturing facilities to changing requirements and introduce new products more efficiently.

Safety and Quality
By integrating safety technologies and quality control systems into automation solutions, workplace safety is improved, and the quality of manufactured products is ensured.

Driving the Plastics Processing Industry Forward
The solutions provided by Kloos Systems harness the full potential of automation and Industry 4.0 to propel the plastics processing industry into the future. By boosting the efficiency and productivity of manufacturing facilities, clients become more competitive and better equipped to meet the challenges of today’s market.

Robotics Solutions

Kloos Systems offers robotics solutions in the field of customized special-purpose machinery, tailored specifically to the needs and requirements of their clients. These robotics solutions encompass a wide range of applications, including:

Automated Production Lines: Kloos Systems designs and implements automated production lines for efficient and precise manufacturing of products in plastics processing and other industries.

Robotic Assembly: By utilizing robotic systems, assembly processes can be automated and optimized, increasing production speed and reducing error rates.

Material Handling and Logistics: Kloos Systems develops solutions for automated material handling and logistics, ensuring more efficient and reliable internal transport of materials and products.

Quality Control and Inspection: Robotics systems can also be deployed for automated quality control and product inspection, ensuring compliance with required standards.

Custom Machinery Design: In addition, Kloos Systems offers bespoke solutions in special-purpose machinery, tailored to the individual requirements of their clients. These solutions range from simple robotics systems to complex, fully automated installations, depending on the specific needs of each project.

Overall, the robotics solutions provided by Kloos Systems enhance productivity, efficiency, and quality across various industrial applications. By automating processes and leveraging the latest technologies in custom machinery, Kloos Systems empowers businesses to achieve higher operational excellence.

Customised machines

Kloos Systems offers tailored solutions in special-purpose machinery, designed to meet the specific requirements and needs of their clients. These solutions include:

Manufacturing of Vacuum Conveying Equipment: Kloos Systems develops and manufactures vacuum conveying equipment optimized for the stable transport of various bulk materials to processing machines such as injection molding machines and extruders. Their vacuum conveying systems enable effective handling of highly filled PVC dry blends, even with chalk content as high as 60%.

Production of Weighing Containers, Sack Feed Stations, and Feeding Systems: Kloos Systems produces weighing containers, sack feed stations, and feeding systems customized to meet client-specific requirements and technical specifications. These systems ensure precise and efficient material feeding.

Semi-Automatic Feeding for Mixers: Kloos Systems offers semi-automatic feeding solutions for mixers, enabling efficient material supply and dosing. These systems optimize production processes while minimizing material loss.

Continuous Level Monitoring (Weighing Systems): To ensure precise material dosing and control, Kloos Systems provides continuous level monitoring systems with weighing technology. These systems offer accurate tracking of fill levels in containers and tanks during production.

Advancing Efficiency and Quality in Plastics Processing: The custom solutions provided by Kloos Systems in special-purpose machinery enable efficient and precise material handling across various plastics processing applications. These innovations help optimize production processes and improve the quality of the final products.

Engineering and Project Planning at Kloos Systems

Kloos Systems provides comprehensive engineering and project planning services designed to turn your visions into reality. We recognize the importance of precise planning and detailed drawings for the success of your projects. That’s why we offer professional support in creating drawings and technical documentation in line with client specifications and applicable standards.

Our experienced team works closely with you to understand your requirements and deliver tailored solutions. From planning extrusion systems to creating 2D and 3D designs using Autodesk Inventor, we support you at every stage of your project.

Rely on the expertise and dedication of Kloos Systems to meet your engineering and project planning needs. We are committed to ensuring your projects succeed and exceed your expectations.